descaling machine 100 liter

descaling machine 100 liter Specification

Shape
Rectangular

Phase
Single Phase

Product Type
Descaling Machine

General Use
Industrial Descaling

Material
Mild Steel

Type
Tank Mounted Descaling Unit

Capacity
100 Liter

Weight (kg)
65 kg

Computerized
No

Automatic
Semi-Automatic

Touch Screen
No

Control System
Manual

Surface Treatment
Powder Coated

QC System
ISO 9001:2015 Certified

Tolerance
1%

Drawing
Available on Request

Voltage
220V

Dimension (L*W*H)
850 x 450 x 1000 mm

Feature
Portable, Durable Construction, Anti-corrosive

Color
Blue/Grey

Inlet/Outlet Connection
1 Inch BSP

Operating Temperature Range
5°C to 80°C

Suitable Fluids
Descaling Chemicals, Water

Flow Rate
60 LPM

Mobility
Fitted with Wheels for Easy Movement

Noise Level
Below 75 dB

Pump Type
Centrifugal Chemical Pump

Maximum Pressure
6 Bar

Power Consumption
1.5 kW

Motor Protection
Thermal Overload Relay

About descaling machine 100 liter

A 100-liter descaling machine is

an industrial system, often chemical-based or mechanical, designed to circulate cleaning agents or use brushes/blasting to remove mineral scale, rust, and deposits from boilers, heat exchangers, pipes, and molds, featuring tanks for chemicals/water, pumps, pressure gauges, and sometimes automated controls for high-efficiency maintenance and improved system performance. These units use strong acids (like citric/hydrochloric with inhibitors) or mechanical means (pneumatics/brushing) to restore flow and efficiency in fluid systems, preventing costly downtime.

Key Features & Components:

Capacity: 100 Liters for chemical/solution storage.
Tanks: Often includes separate tanks for descaling chemicals and water.
Pumps: Chemical pumps with flow meters (LPM) and pressure gauges for monitoring.
Controls: May have automatic features, frequency speed control, or manual operation.
Materials: Constructed from stainless steel (SS304) or other durable materials for chemical resistance.
Applications: Cleaning boilers, chillers, heat exchangers, molds, pipes, and cooling towers.

How it Works (Chemical Type):

Fill: Fill the chemical tank with descaling solution (acid + inhibitor) and the water tank with fresh water.
Circulate: Pump the solution through the system (e.g., heat exchanger) using the machine's pump.
Monitor: Use pressure gauges and level sensors to track the process.
Flush: After descaling, flush with fresh water to remove residues.

Types:

Chemical Descaling: Circulates acids; ideal for internal deposits.
Mechanical Descaling: Uses brushes or pneumatic tools for dry cleaning pipes/tubes.

These machines are crucial for industrial maintenance, reducing energy loss, preventing blockages, and extending equipment life, notes Apmates Engineering.

Stainless Steel Mechanical Descaling Machine
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Efficient Industrial Descaling Solution

This tank-mounted descaling unit streamlines industrial cleaning processes with a 100-liter capacity and high-performance centrifugal pump. Its durable, powder-coated mild steel build, paired with mobility features, ensures it withstands harsh working environments and is effortless to maneuver across floors. Semi-automatic manual controls provide a balance of safety and hands-on management, making it ideal for manufacturing facilities, boiler plants, and maintenance workshops.

Safe and User-Friendly Operation

Designed with operator safety in mind, this machine incorporates a thermal overload relay to protect the motor and maintain operational integrity. The unit operates below 75 dB, contributing to a quieter work environment. Its straightforward manual control system makes it accessible to users without extensive technical expertise, while the wheel-mounted design enhances handling during routine maintenance tasks.

FAQ's of descaling machine 100 liter:

Q: How do I operate the 100-liter descaling machine safely?

A: Ensure the unit is placed on a stable surface and connected to a 220V single-phase power supply. Use the manual controls to start the centrifugal chemical pump and monitor pressure levels (up to 6 bar). Always add compatible descaling chemicals or water while the machine is off, and never exceed the 80C temperature limit to preserve components and ensure safe operation.

Q: What fluids are suitable for use with this descaling unit?

A: This machine is engineered to handle a variety of descaling chemicals as well as water, making it versatile for industrial descaling tasks. Ensure chemicals used are compatible with mild steel and the unit's anti-corrosive coating for optimal longevity.

Q: When should I use this descaling machine in my industrial process?

A: Deploy the machine during routine maintenance cycles, or when scale buildup is identified on heat exchangers, pipelines, boilers, or process equipment. Its 100-liter capacity is particularly suited for medium to large-scale cleaning jobs common in manufacturing and maintenance industries.

Q: Where can the descaling machine be moved and stored?

A: Thanks to its fitted wheels and compact 850 x 450 x 1000 mm dimensions, the unit can be easily relocated within facilities. Store the machine in dry, covered areas when not in use to maintain its powder-coated, anti-corrosive surface and extend its operating life.

Q: What is the process for descaling using this unit?

A: Fill the tank with the recommended descaling solution or water, connect the inlet and outlet (1 inch BSP), and use the manual controls to circulate the fluid through equipment. Monitor the process for temperature, flow rate, and pressure, ensuring optimal descaling performance without surpassing safety limits.

Q: How does the machine's design benefit industrial users?

A: Its durable construction, mobility, and semi-automatic controls simplify maintenance, reduce downtime, and improve cleaning efficiency. The machine's anti-corrosive, powder-coated surface and thermal overload protection ensure reliable, long-term operation in demanding environments.